Process & Technology

Our Innovative Approach to Sustainable Energy Solutions

At Green Carbon Bio Energy, we are driven by our commitment to revolutionize energy generation while preserving our planet’s precious resources. Our journey towards a greener future is guided by four core principles, each contributing to a unique facet of our biogas plant’s operations:

Overview of the Biogas Plant's Operation

A carefully orchestrated process powers our biogas plant, ensuring maximum efficiency and minimal environmental impact. As we take you through the biogas production journey, from waste intake to energy and fertilizer output, you’ll discover the inner workings of our plant and its pivotal role in shaping a greener, more resilient future.

As we progress towards a cleaner and more sustainable world, we invite you to join us on this transformative journey. Explore our “Process & Technology” to witness the power of innovation and discover how we are transforming waste into sustainable solutions for a brighter tomorrow. Together, let’s create a world where renewable energy and environmental consciousness lead us towards a greener, more resilient future.


Harnessing Nature's Power:
Anaerobic Digestion

Drawing inspiration from the natural world, we recognize the incredible potential of organic waste and renewable resources. Our biogas plant utilizes anaerobic digestion, a nature-inspired process that unlocks the energy stored in organic matter. With each step, we convert waste materials into biogas – a clean and renewable energy source that powers a sustainable tomorrow.


Maximizing Resource Efficiency: Biogas to Energy and Fertilizer

Embracing a closed-loop approach to resource efficiency, our biogas plant not only generates clean energy but also produces organic fertilizer from the byproduct. Step by step, we nourish the soil and promote sustainable agriculture, ensuring no valuable resource goes to waste.


Collaborative Innovation:
Research and Development

At the heart of our approach lies collaboration, where we actively engage with experts, researchers, and communities. Through this collective effort, we explore new frontiers in research and development, driving the evolution of sustainable energy solutions step by step.

Process & Technology: Transforming Waste into Sustainable Solutions

Step 1: Waste Collection

The process begins with responsible waste collection from various sources, including food waste, agricultural residues, and organic matter.

Step 2: Pre-Treatment

Before entering the anaerobic digestion system, the collected waste undergoes pre-treatment to remove any contaminants and optimize the process.

Step 3: Anaerobic Digestion

The heart of our technology lies in the anaerobic digestion process. Here, microorganisms break down the organic waste in an oxygen-free environment, producing biogas as a valuable byproduct.

Step 4: Biogas Capture

We efficiently capture the biogas produced during anaerobic digestion. This biogas primarily comprises methane, which serves as a renewable and eco-friendly energy source.

Step 5: Biogas Utilization

The captured biogas is utilized in various ways, from generating clean electricity to providing heat and powering vehicles, reducing our dependence on conventional fossil fuels.

Step 6: Organic Fertilizer Production

As a result of anaerobic digestion, nutrient-rich digestate is produced. This digestate is further processed to create high-quality organic fertilizer, promoting sustainable agriculture.

Step 7: Closed-Loop Approach

Embracing the principles of circular economy, we repurpose the digestate and use it as a valuable resource to enrich the soil, completing the loop and minimizing waste.

Step 8: Advanced Monitoring and Control

Our biogas plant utilizes cutting-edge technology to monitor and control the entire process efficiently. This ensures optimal performance and minimizes environmental impact.

Step 9: Sustainable Infrastructure

We pride ourselves on creating an eco-friendly biogas plant that blends seamlessly with the natural surroundings, minimizing the ecological footprint.

Step 10: Research and Development

Continuous innovation drives us forward. Our dedicated research and development team explores new technologies and methodologies, pushing the boundaries of sustainable energy solutions.

Step 11: Collaborative Innovation

We actively collaborate with industry experts, researchers, and partners to foster knowledge exchange and drive collective progress towards a greener future.

Pyrolysis: Understanding Waste Conversion

Pyrolysis is a thermal process that converts biomass into bio-oil, biochar, and gases without oxygen. It’s valuable because it provides renewable biofuels, like bio-oil, reducing reliance on fossil fuels. Additionally, it helps manage organic waste by producing biochar, which enhances soil fertility and reduces waste impact. Biochar also captures carbon, aiding in climate change mitigation.


Heat-Driven Transformation

Pyrolysis uses heat to transform materials like wood chips or agricultural waste. In a controlled environment without oxygen, these materials break down into three different products.


Bio-Oil Creation

The second product is bio-oil, a liquid similar to crude oil. It can be used for heating, electricity generation, or even refined to produce renewable transportation fuels.


Biochar Formation

The first product is biochar, a carbon-rich material. When added to soil, biochar can enhance fertility, improve water retention, and capture carbon, making it a valuable tool for sustainable agriculture.


Syngas Generation

The third product is syngas, a mixture of gases. Syngas can serve as a fuel source or be used to create other chemicals.

Biodiesel from Various Sources: A Sustainable Revolution

Biodiesel production from a variety of sources such as algae, animal fats, vegetable oils, and recycled restaurant grease offers numerous advantages. Algae-based biodiesel provides a sustainable, carbon-neutral fuel option, while utilizing animal fats and vegetable oils repurposes byproducts and reduces emissions. Converting recycled restaurant grease into biodiesel addresses waste issues and supports local economies. Collectively, these sources contribute to cleaner energy, waste reduction, and environmental sustainability.

Oil Extraction​

Algae and vegetable oils, like from soybeans or canola, contain lipids, which are fats. These lipids are extracted from the organisms or plants through mechanical or chemical processes.


The extracted lipids undergo a chemical process called transesterification. This process converts lipids into biodiesel, a renewable fuel suitable for diesel engines.

Environmental Benefits

Biodiesel produced from algae or vegetable oils offers a more sustainable alternative to conventional fossil fuels. It emits fewer harmful pollutants, contributing to reduced greenhouse gas emissions and a cleaner environment.